According to the recently published extrusion market analysis report, the global plastic extrusion machines market was valued at $6,393.0 million, expected to hit an astronomical spike of over $7,930.4 million by the end of 2027. And looking at how a plastic extruder performs well in producing types of flooring, it is intelligible that it has become an absolute necessity for the plastic manufacturing industry. The myriad of manufacturing sectors can’t seem to operate successfully without having multiple plastic extruder machines incorporated into their production systems.
Therefore, more people are curious about how to maintain plastic extruder machines and ensure their high performance all the time. And this article will tell all tips about plastic extruder maintenance for your reference.
What Are the Key Tips for Maintaining a Plastic Extruder Machine?
There’s no doubt that plastic extruder machines can create outstanding continuous and high-end commercial products. However, these good extruded products demand efficient and healthy running production lines with usual maintenance, which include:
- Daily Maintenance
The method of daily maintenance is the fundamental probing of the plastic extruder machine to ensure the check of every essential component, which should include:
- Clean every used machine to keep it free away from dust.
- Proper lubrication of various rotatory gears is needed.
- Timely check screws, fasten loose threads, and validate the control system (tools and channels) for precision jobs.
The chief purpose of this regular routine inspection is to identify even the trivial malfunctioning in the machine and fix it promptly. In this way, only the actively functional and updated machinery systems will be put to use in the production line.
2. Periodic Maintenance
Next up is periodic maintenance that occurs at a specific time to ensure the condition of the production line equipment. This particular machinery assessment is often conducted when the plastic extruder has been continuously employed for thousands of hours.
At this stage, the entire machinery is dismantled for a diligent check. Correspondingly, during this current state analysis of a plastic extruder, the identified worn-out parts are suggested to be instantly replaced with new ones.
Meanwhile, the disrupted components are recommended to be promptly repaired according to their degree of damage. Watch out for any change in the vibrations, motor current, thermal output, feeders, and blenders, and measure all these parameters to quickly respond to hearing any unusual sound coming out of the plastic extruder by turning off all the active operations at once.
3. Extra Maintenance Tips
- Keep a clean production environment to avoid dirt and impurities from accumulating on the plastic extruder machines. The reason is that it can cause filter plate blockage, which will drastically impact the production output performance quality.
- While processing, ensure other irrelevant materials don’t slide inside the hopper. This can damage the screw and barrel parts and create obstacles in smooth running.
- Adequate gearbox maintenance is mandatory. Rusted components should be coated with anti-rusted grease to prevent corrosion and excessive friction during operations.
- Follow the instruction manual for selecting the right lubrication oil that is specially specified for your plastic extruder machine. Otherwise, the service life of the essential parts will be greatly reduced.
What Are the Main Types of Plastic Extruder Machines?
The wide variety of designs and models divides these distinctly upgraded plastic extruder machines into different categories for producing contrasting masterpieces. Here are some common types of plastic extruder machines you can find in the market:
- SPC Flooring Production Line
- LVT Flooring Production Line
- PP Flooring Production Line
- PVC Flooring Production Line
- PVC Imitation Marble Sheet Line
- WPC Floor/ PVC Foam Board Line
Boyu: The Best Plastic Extruder Manufacturer in the Market
After going through sundry plastic extruder machine types and understanding the significance of its consistent maintenance routines, it’s time to hunt for a capable extrusion production line manufacturer in the market.
Boyu, a reliable supplier of plastic extruders, has a global network of established business relationships in 60+ different countries around the globe. Boyu is also well-equipped with an extensive range of different plastic extruder machine types. Inclusively, they are built to provide all the latest high-tech features of complete automation and optimization for establishing a smooth and error-free production environment. Therefore, if you have any questions about plastic extrusion machines, please feel free to contact them.
