Most production activities are based on machinery, so ensuring that the electric motors perform well is essential. Although electric motors seem to be simple and straightforward, preventive measures to ensure their smooth operation in the long run are still important.
Preparation of preventive measures checklist assures that all the parts and components of the electronic motors are thoroughly monitored and examined. It therefore provides managers with an opportunity to detect possible defects and problems in advance, avoiding costly repair costs in the future.
Some tips that are beneficial for maintaining electric motors are stated below. Continue to read.
- Motors Visual Inspection:
A lot many things can be discovered by simply visualizing the motors. Look at the electronic motors’ physical conditions and record the data. In case the motor is working in rugged environment, then there are chances of corrosion or dirt and debris being built on its individual components.
To observe the burnt or odour components of the motor windings, be specific. Since debris and dirt are detrimental to the electric motors’ efficient performance, it is important to check the motors’ contacts and relays. Place the motors in an environment that is not exposed to harsh, humid conditions for an improved level of maintenance.
- Commutator and Brushes Maintenance Check:
Do not wait to fully break down or perform inconsistently on the electric motors. Owners should keep a check on the brushes and commutators as part of preventive measures. Make sure that the brushes are not wear and tear as they contribute to motor switching problems.
Make sure that the commutators are in smooth and polished condition, similarly. Conduct a thorough inspection of motor switches, stators, and belts; ensure that they are free of scratches or grooves and replace them in a timely manner.
- Perform tests for motor winding:
After thorough inspection and maintenance checks, it is essential to test the motor windings. These tests will give a fair idea of the motor systems’ existing abnormalities and failures. Furthermore, if the winding contains burns, odours or cracks, then these tests are mandatory.
- The Bearings Inspect:
Look at the bearings for noises and vibrations, as they symbolise the potential problems resulting from dirt accumulation and poor lubrication. Specific maintenance steps should be taken depending on the type of bearings used in the electric motors. Motors with low horsepower certainly have sealed bearings and do not need lubrication. The operators of the engines should therefore be aware of the type of bearings used and of the necessary repairs to be carried out on them.
- Maintain Records for maintenance:
Users should keep documents of all the tests carried out and the results obtained from them. Keeping records of all repairs and replacements makes it easier to better understand the problems with the electric motor that need to be specifically addressed.
- Contact a professional person:
If you are unable to detect and individually maintain the issues, then head for professional assistance. In addition to inspecting or testing the electric motors, electric motor experts will provide you with electric motor repair services to keep your motors going well in the long run.