How to Start Using Robotic Solutions in Your Industrial Projects

Industrial companies are always looking for ways to make their operations more efficient, effective, safe, and controlled, making robotic and automated solutions ideal. Products such as industrial tank cleaning robots and high-pressure pumps are crucial to these solutions.

If you’re looking to adopt similar technology for your company, read on to learn how you can start using robotic solutions in your industrial projects.

1. Why are robotic solutions necessary?

Robotic solutions are being used more and more frequently around the world for several reasons. While their applications may vary, the benefits of these solutions are often similar. Plus, they are a fantastic way to improve your organization’s ability to succeed while enhancing the work of your human employees.

For starters, robotic solutions provide an effective and efficient way to get the job done. When using automated solutions, you don’t need to be concerned about the robots getting tired or distracted; they can work as much as is necessary until the job is complete, which decreases the time required.

Additionally, robotic solutions are going to operate consistently at the same standard, unlike human workers. For this reason, in many instances, they are the most reliable option, and they will consistently deliver high-quality results.

In addition to speed, consistency, and high-quality results, robotic solutions are ideal for safety issues. For example, in industries such as energy and petrochemical, marine and offshore, construction and infrastructure, and mining and quarrying, there are many tasks that are unsafe for human employees to do. In these cases, you’ll want to utilize robotic solutions to do jobs that may be dangerous for human workers.

2. Which industries can benefit from robotic solutions?

As mentioned earlier, almost all industries can benefit from some form of robotic solution; however, industries can significantly benefit due to the dangerous conditions that employees often find themselves working in. Here are some examples of industrial enterprises and how they can utilize robotic and automated solutions:

• Energy and Petrochemical: abrasive cold cutting, chemical cleaning, cooling tower basin cleaning, drill pipe cleaning, fluid transfer pumping/over pumping, hydrostatic testing, machinery washdown/cleaning, mud pumping, pipe cleaning, pipeline flooding, pipeline flushing, pipeline testing, process pumps, sludge/sediment removal – storage tanks and pits, surface preparation, tank and vessel cleaning
• Marine and Offshore: abrasive cold cutting, chemical cleaning, fluid transfer pumping, hydrostatic testing, machinery washdown/cleaning, marine growth removal, pipe cleaning, pipeline flooding, pipeline flushing, pipeline testing, process pumps, sludge/sediment removal – storage tanks and pits, surface preparation, tank and vessel cleaning, tube cleaning
• Construction and Infrastructure: abrasive cold cutting, cement truck cleaning, dewatering, fluid transfer pumping/over pumping, hydro-demolition, machinery washdown/cleaning, road/pavement/car park maintenance and cleaning, sewer cleaning
• Municipality and Wastewater: abrasive cold cutting, chemical cleaning, cooling tower basin cleaning, dewatering, fluid transfer pumping/over pumping, hydro-demolition, machinery washdown/cleaning, pipe cleaning, pipeline flooding, pipeline flushing, pipeline testing, process pumps, road/pavement/car park maintenance & cleaning, sewer cleaning, sludge/sediment removal – storage tanks and pits
• Industrial: chemical cleaning, cooling tower basin cleaning, fluid transfer pumping/over pumping, hydrostatic testing, machinery washdown/cleaning, pipe cleaning, process pumps, surface preparation, tank and vessel cleaning, tube cleaning
• Mining and Quarrying: dewatering, machinery washdown/cleaning, process pumps
• Facilities Management: building cleaning, fuel station tank/forecourt cleaning, hydro-demolition, lake/lagoon/fountain cleaning, machinery washdown/cleaning, pipe cleaning, road/pavement/car park maintenance and cleaning, sewer cleaning

3. What are some examples of robotic solutions in these industries?

While there are many examples of how you can utilize robotic solutions in industrial projects, tank cleaning and hydro-demolition are two of the most significant.

Tank Cleaning

Industrial tank-cleaning robots are advanced robotic solutions specifically designed to eliminate waste and products from small spaces and hazardous areas, or places that are too dangerous for human workers to access. These automated solutions can be used in tanks and vessels, for sludge and sediment removal in storage tanks and pits, and cooling tower basin cleaning.

In all of these situations, cleaning the tanks and pits is necessary for ensuring that waste, sediment, and other harmful chemicals don’t collect at the bottom. Otherwise, if these substances accumulate, they can quickly interfere with operations and affect product or service quality.

One additional benefit of using tank-cleaning robots is that they don’t necessarily need to interrupt operations while completing their task. Instead, they can remove the deposits, clean out the tank, basin, or pit efficiently, all while ensuring your employees remain safe.

Products such as the Stoneage Torus 3D Cleaning Tool and the AWE Custom Built Jetstream High Pressure Triplex Pump are excellent choices for this type of work.

Hydro-Demolition

Hydro-demolition is often used to remove concrete in instances when you don’t want to produce excessive dust or noise. The process is not only effective at removing concrete but also ensures that the layer left behind is ready for new coating applications. When you conduct hydro-demolition, you use high-pressure water with an added abrasive material to achieve these effects.

Robotic solutions are highly recommended for hydro-demolition projects because they don’t require scaffolding like other options, significantly reducing operating costs. Not to mention, robotic solutions like the AquaJet AquaCutter can replace five handheld water jetting guns, 25 labourers with handheld jackhammers, or three excavators with jackhammers. In other words, a robotic solution is not only the most efficient option, but it is also the most cost effective.

4. How do you choose a robotic solutions provider?

When it comes time to choose a robotic solutions provider, it is crucial to remember that not all companies have the same kind of experience. Therefore, you want to prioritize finding a company that has spent years developing their products and solutions.

The best providers understand that safety is the most important thing for your organization and employees and, therefore, have it at the core of all their developments. In addition, they support you by offering the most advanced robotic equipment possible and having an expert team on hand to guide you through the process.

Have you ever used robotic solutions in your industrial projects? Why or why not? If you have, what benefits did you see? If you haven’t, how do you think you could utilize them?