Die casting is the most common process for manufacturing aluminum and zinc parts. It’s also a popular way to make steel, magnesium, copper, bronze, brass, and other non-ferrous metal components. Die casting is an economical process that has been used successfully for decades.
There are some things to consider when choosing a die casting manufacturer for your project. Fortunately, in this article we’ll cover all of the important points you need to know when deciding who to work with. We’ll provide you with a list of high quality die cast manufacturers in Taiwan that can help you get started!
What is die casting?
One of the metal processing methods that has been passed down from ancient times is ” die casting,” that involves heating a metal to a temperature over its melting point to turn it into a muddy liquid and then pouring it into a mold. It has a lengthy history, beginning with the refining of metal in the Mesopotamian culture around 3600 BC.
The surface is polished by using a mold, and the dimensional precision is higher than traditional cast objects. It has a high degree of flexibility to make items with complex three-dimensional shapes since it is processed using a mold rather than cutting or scraping. Because it uses a mold, it is capable of producing parts with complicated shapes that sheet metal cannot. It is also appropriate for mass manufacturing. It’s mostly utilized for molding aluminum, magnesium, and zinc, and it’s also used to make automobiles, home appliances, and copy machines.
Die casting characteristics
- When compared to other casting methods, it is possible to form objects with high precision and complicated shapes, as well as to produce large numbers in a short period of time.
- It can be produced lighter and stronger than other casting methods since it can be completed thinner.
- Because the surface is smooth, post-casting processes such as plating and painting are easy.
- The surface of the casting is really beautiful and smooth, and the dimensions are stable.
Examples of a Die Casting Product
Die casting, which can mass-produce nonferrous metals such as zinc, aluminum, and magnesium, has mostly been used in the production of automobile parts. Due to technological advancements, such as eliminating the problem of strength, which has been a disadvantage, demand has expanded to numerous industries such as construction materials, communication equipment, and industrial machinery in recent years.
- engine (head cover, cylinder, crankcase, oil pan)
- Transmission(transmission case, valve body, transfer case)
Products other than automobiles
- Toys (minicars)
- home appliances (vacuum cleaners, washing machines, vacuum cleaners, DVD players, HD headphones, sewing machines)
- Office supplies (computers, tablets, printers, copy machines, fax machines)
- Daily necessities(cameras, equipment, fishing gear)
Why is it an economical process?
Reputable die castings companies understand the importance of meticulous planning for financial and economic operations, as well as the efficient use of material resources. The most expensive aspect of die casting is most likely the overall cost of the process. The initial cost of the entire process – machines, metal – whatever required to die cast is quite expensive, so volume manufacturing must be done to save on the costs incurred in die casting and make it an economical process. At the very least, you’ll be producing more by-products while saving money.
What are the important points to consider when choosing a manufacturer?
When a company is looking for a die casting manufacturer taiwan, it has already invested a significant amount of time and money in product creation and development. If you choose the wrong manufacturer, you may experience delays and problems. It can cost overruns and no sympathy from investors or customers. With so much at stake, how should you make this critical decision? It does not have to be based solely on instinct or overanalysis.
1. You should never enter into a long-term agreement without first properly evaluating it.
Rushing into a long-term agreement without first weighing your options can result in you being stuck into a contract that fails to meet your goals or isn’t the greatest deal available.
2. The cost of production is important for any manufacturing agreement, but you must also consider qualitative and quantitative data.
While cheaper die casting manufacturers in Taiwan may appear to be more appealing upon first view, it is important not to choose a lower price at the expense of a quality product or service. Take your time negotiating, and if necessary, request a face-to-face appointment with a supplier or their agent.
3. Make sure the contractor you choose has the same goals and vision as you.
If you sell an environmentally friendly product, you should expect your supplier to share your commitment to sustainable and fair trade practices.
4. Research and identify companies who have a solid track record of supplying the products you require, and then contact them to see if they are interested in developing a business partnership.
It should take some time to find the best manufacturer. Even though the initial offer you come across appears to be a good one, it is worthwhile to take a little more time to consider alternative options.
5. You must have a mutually binding agreement and be transparent from the beginning regarding the returns policy, refunds, compensation for defective products, and unmet delivery times.
Manufacturers, like any other company activity, are prone to making mistakes, such as shipping customers defective materials or failure to deliver on time.
Top 5 high quality die casting manufacturers in Taiwan
Here is our list of Top 5 die casting manufacturer Taiwan. Learn more about the companies and thoroughly evaluate them to help you choose the best die casting manufacturer taiwan for your business.
TEAMSWORLD Customized Die Casting and Plastics Injection Molding Solutions Taiwan
TEAMSWORLD is a die casting manufacturer taiwan , and supply chain management firm with a track record of success in the lighting sector dating back decades. Their skilled staff values the partnership with both customers and suppliers, specializing in the production of premium quality luminaries and ceiling fans. Teamsworld has successfully defied the traditional supply chain business as a Certified B Corp and an Innovation Pioneer. They are convinced that by adopting a startup mindset and company culture, they would be able to build and deliver the change they desire in the world. Lighting, Auto/Motorcycle, Ship, Agricultural Machinery, Communication Equipment, Hand Tools, Bike, Lighting, Valve Parts, and other industries are among the industries in which they are used.
Peng Ming Enterprise Company
Peng Ming Enterprise Company, better known as Taiwan Die Casting Company, is ISO 9001 certified. It has been in business for about 30 years. The company is located in Taoyuan City’s Guishan District on a 10,000-square-foot industrial park.
Their facility is equipped with a wide range of machines that can handle almost any type of project, including metal die casting machines, pressure die casting machines, milling machines, polishing machines, CNC Routers, sand blasters, and lathes. They are trustworthy in die-casting production, mold development, assembly, and shipping operations. They manufacture parts for automobiles, industrial equipment, computers, construction equipment, communication equipment, monitors, illumination, sewing machines, and medical equipment.
Golden Pond Metal Die Casting Co., Ltd
Mr. Lai Jinchi founded Golden Pond Metal Die Casting Co., Ltd. in 1947. He began by machining wood on a lathe, then moved on to processing aluminum components. Initially, the company primarily produced gravity sand casting and aluminum die casting parts using self-made die casting machines, as well as bailer, electric fans, motors, and other industrial-based components. They offer aluminum die-casting products ranging in size from 125 to 800 tonnes. Golden Pond Metal’s unique manufacturing methods are combined with proper planning to manufacture and customize for every client. All of their designs and services are absolutely customizable, ensuring that potential clients get exactly what they want. They manufacture products for a wide range of industries, including automotive parts, agricultural machinery parts, electrical parts, motor housing, DIY woodworking machines, and more. Furthermore, they export directly to the United States, the United Kingdom, Germany, Japan, and other countries.
Ted-Yue Precision Die Casting Co., Ltd
TEDYUE, a Die Casting company founded in 1983, has been ISO 9001/2000 certified since 2007. They specialize in precise aluminum and zinc die casting and have many years of die casting and mold manufacturing experience and expertise. They integrate operations for mold design and production, precision die casting, variable surface treatment, CNC processing, drilling & tapping, vibratory grinding, multi-color electroplating & coating, and assembling process to ensure the manufacture of high-quality goods and timely delivery services. Electronic parts, OEM, Electronic parts, industrial enclosures, hardware products, locks, product LOGO, LED lights, Precision metal parts (aerospace, biomedical, automobile), Gun Parts, Automotive interior parts, Automotive exterior parts, headlights, automotive handlebars, license plate LOG, vehicle logo plate are some of their products.
HF-TI Precision Molding Manufacture Co., Ltd
HF-TI is a die casting company that is ISO 9001:2000 certified. HF-TI produces Zinc and Aluminum Die Cast parts as well as Plastic Injection parts for Optic Connectors, Electronics, Fiber Optic Connectors, Communication Connectors, Computers, Cellular Phones, Antenna Connectors, and Hardware. They have Hot Chamber Zinc Die Casting Facilities with capacities ranging from 15 to 100 tons, as well as Cold Chamber Aluminum Die Casting Facilities with capacities ranging from 80 to 150 tons. They have been in business for over ten years and have competence in molding development, complete precision molding manufacturing equipment, and the production of high precision Die Casting and Plastic Injection molds. To save customers’ time and increase productivity, they offer overall solutions that comprise Prototype Samples, Tooling Design, Tooling Manufacture, Pilot Run, Mass-Production, Post-Production Treatment, Surface Treatment, and etc. They emphasize on importing high precision measuring equipment and machines to ensure that the quality of molds fully meets the needs of its customers.