Factors That Affect PCB Manufacturers In USA’s Longevity

Everyone know to do the schematic diagram of the PCB is designed into a real PCB, please don’t underestimate this process, there are a lot of things on the principle of practicable in engineering has difficult to achieve, or some PCB Manufacturers in USA can realize and others not achieve them, so it is not difficult to make a PCB, but make a good PCB board is not an easy thing.The two major difficulties in the field of microelectronics are the processing of high frequency signal and weak signal. In this respect, the level of PCB production is particularly important. The same schematic design, the same components, different PCB factories make PCB has different results, so how to make a good PCB board?

1.Make clear of the design goal

Received a design task, must clear the design goals first, is a common PCB board, high-frequency PCB, small signal PCB or there are both high frequency and small signal of the PCB, if it is a common PCB, as long as do reasonable layout and tidy, mechanical size accurate, that’s will be fine.

When there are more than 40MHz signal lines on the board, special considerations should be taken into account for these signal lines. If the frequency is higher, there will be more stringent restrictions on the length of the trace. According to the distributed parameter network theory, the interaction between the high-speed circuit and its traces is the decisive factor, which cannot be ignored in the system design. With the increase of the transmission speed, the opposition on the signal line will increase correspondingly, and the crosstalk between adjacent signal lines will increase in direct proportion. Generally, the power consumption and heat dissipation of high-speed circuit are also very large, so enough attention should be paid when making high-speed PCB.

When there are millivolt or even microvolt weak signals on the board, these signal lines need special attention. Small signals are too weak to be easily interfered by other strong signals. Shielding measures are often necessary, otherwise the signal-to-noise ratio will be greatly reduced. So that the useful signal is drowned out by the noise and cannot be extracted effectively.

The debugging of the board should also be considered in the design stage, the physical location of the test point, the isolation of the test point and other factors can not be ignored, because some small signals and high frequency signals can not be directly added to the probe to measure.

In addition, some other related factors should be considered, such as the number of layers of the board, the packaging of the components used, and the mechanical strength of the board. Before making a PCB board, you should have a clear idea of the design goals of the design.

2.Understand the PCB layout and PCB routing requirements of the components used

As we know, some special components have special requirements for layout and routing, such as the analog amplifiers used in LOTI and APH, which require a smooth, low-ripple power supply. The analog small signal part should be placed as far away from the power device as possible. On the OTI board, the small signal amplification part is specially equipped with a shielding cover to shield the stray electromagnetic interference. The Glink chip used on NTOI board adopts ECL process, which consumes a lot of power and generates a lot of heat. Therefore, special consideration must be given to the heat dissipation problem in the layout. If natural heat dissipation is adopted, the Glink chip should be placed in a place where the air circulation is relatively smooth, and the heat emitted can not exert a great influence on other chips. If the board is equipped with loudspeakers or other high-power devices, it may cause serious pollution to the power supply, which should also be paid enough attention.

3.Component Placement Considerations

One of the first factors to be considered in the UET PCBA design of components is electrical performance. The actual size (occupied area and height) of components and the relative position between components must be considered to ensure the electrical performance of the circuit board and the feasibility and convenience of production and installation. Put the closely connected components together as much as possible, especially for some high-speed lines, and make it as short as possible. Separate the power signal from the small signal components. In the premise of meeting the circuit performance, but also consider the components placed neatly, beautiful, easy to test, the mechanical size of the board, socket location and so on also need to be seriously considered.

The transmission delay time of grounding and interconnection in high-speed system is also the first factor to be considered in system design. The transmission time on the signal line has a great impact on the overall system speed, especially for high-speed ECL circuits. Although the speed of the integrated circuit block itself is very high, the increase of delay time due to the use of ordinary interconnects on the board (about 2ns delay for every 30cm line length) can greatly reduce the system speed.

4.PCB Routing

PCB routing is the most important procedure in the whole PCB design. This will directly affect the performance of PCB board. In the design process of PCB, the routing is mainly carried out according to the following principles:(1)In general, the power lines and ground lines should be first designed, in order to ensure the electrical performance of the circuit board. To the extent possible, try to widen the width of the power supply, ground line, it is best to be wider than the power line, their relationship is: ground line> power line > signal line, usually the width of the signal line is: 0.2 ~ 0.3mm, the minimum width of up to 0.05 ~ 0.07mm, power line is generally 1.2 ~ 2.5mm.PCB for digital circuits can be used with wide ground conductors to form a circuit, that is, to form a ground grid (the ground for analog circuits cannot be used in this way)(2)High frequency lines should be placed advanced, the input and the output of the edge line should avoid adjacent parallel, so as not to produce reflection interference.(3)Any signal line should not form a loop, if unavoidable, the loop should be as small as possible; through hole of the signal line should as few as possible;(4)Keep the key lines short and thick, and add protection on both sides.(5)When transmitting sensitive signal and noise field band signal through flat cable, the way of “ground – signal – ground” should be used.(6)Test points should be reserved for key signals to facilitate production and maintenance testing.(7)After the routing of schematic is completed, the routing should be optimized; At the same time, after the preliminary network inspection and DRC inspection is correct, the un-routing area is filled with ground line, and a large area of copper is used as ground line. On the printed circuit board, the places that are not used are connected with the ground as ground line. Or made to be multilayer board, power supply, ground line place on a separate layer.

PCB routing