Advantage of Using Twin Screw Extruder

Screw barrels are discovered to play a vital role in the proper functioning and performance of the machines. Nowadays, instead of commonly used screw and barrel, the extruder screws are used to generate higher output on minimal maintenance. There is various type of extruder screw barrel that is found to be widely and accepted in the rubber industry, lamination, pellet extruder, granulation machine, and film extrusion. The manufacture of the screw and barrel is done on a wider range with the use of materials like PP, HDPE, LDPE, or PVC according to specifications made by the clients.

All about screw and barrel extruder:

The screw barrel is an important part of the plastic processing machinery units. The production process of the plastic machinery cannot be initiated without the use of a screw extruder. It is a tool that ensures smoothening as well as provides the required expected performance as per the desired rate. But on a simple note, today’s discussion will be based upon a twin-screw extruder. The extruder integrated with the machine is basically composed of two identical screws boost with the properties of penetration and self-cleaning functions. It is installed on the shaft so that it can run constantly over the barrel present in the same direction as the twin-screw barrel extruder.

 

• Applications:

 

This product is used in food processing machinery as well as small-scale industries. Concerning the definition, the major purpose of the product is to smooth the production process to get closer to the required output.

 

• Features:

 

The product is integrated with a robust structure, incredible strength as well as minimal maintenance ability. And, the entire kit is found to be highly durable and should be available in different models such as standard and customizable.

Advantage of Twin Screw extruder:

 

• Amazing self-cleaning ability:

 

The major difference comes with the speed of forming a network between the twin screws. But, on the grounds of mutual friction, the reduction is noted while material stagnation occurs and the self-cleaning ability of the rotating twin screw turns to become stronger.

 

• Convenient to observe:

 

The twin-screw extruder can open easily therefore the degree of wear can be observed at any time such as damage caused to threaded elements, the inner liner of the barrel as well as other necessary components. This finally results in a timely and effective replacement that can be performed anytime for avoiding product wastage resulting due to component damage.

 

• Reduces the production costing:

 

The opened area of the extruder is provided with the advantages of product color change and change in the quality of the material. The mixing process is analyzed after observing the melting profile of the entire screw. Ordinary extruder requires a larger amount of cleaning material for cleaning the machine. But, as far as few of the extruders are concerned, the barrel can get opened quickly for manual cleaning to reduce the use of any sort of cleaning materials.

 

• Improved labor efficiency:

 

To execute the process of mechanical maintenance, one needs to handle first the heating and cooling system of the extruder. In this venture of a twin-screw extruder, the product is removed by lifting the necessary bolts and turning on the handle of the turbine box. Moreover, the upper half of the barrel can be easily opened, closed as well as repaired which helps save time and even reduces the labor intensity for maintenance work. It even reduces the production interruption caused due to wearing of equipment.

 

• Higher speed:

 

With the observation of the developing trend of extruders, the field starts to develop in the direction of elevated torque and speed which automatically results in lower energy consumption. For example, an increase in productivity is observed with the high speed in the split twin-screw extruder which makes it the most ideal option for the production and processing of heat-sensitive and higher viscosity materials.

 

• Higher yielding and quality:

 

In comparison to the single screw extruders, the twin-screw extruders perform the best in the solid or melted form that is caused due to joint operation of the screw and barrel, and with the mixing of the material, it becomes more sufficient. This eventually results in the advantage of higher output, quality, and efficiency too.

Conclusion:

Thus, Mahira Polyglobal LLP is a reputed Screw barrel manufacturer that ensures that the design of the screw extruder is an effective approach to screw up the inner and outer diameters. In the same way, the screw barrel used for the Plastic Extruder Machine is of various diameters that range concerning the machinery. The products offered by them can be purchased at the best price by the industry. In the case of any issue where repair is needed, then they are present to fix all the issues at their premises easily. The extruder offered by them is found provide highly efficient and durable to provide the best service with lower maintenances.