A Complete Guide to Predictive Maintenance

Properly maintaining your business equipment is essential when it comes to long-term success. However, it can also help prevent a large number of complications, such as downtime or accidents.

For this reason, many companies implement predictive maintenance to help keep things on track. Not everybody knows everything they should about this process, though.

Let’s dive in.

So, What Is Predictive Maintenance?

Not to be confused with preventive maintenance, predictive maintenance makes use of data analysis tools to detect anomalies in your business equipment. This allows you to immediately resolve the issue before it evolves into something more significant.

Preventive maintenance doesn’t involve the same level of screening that predictive maintenance does. As such, it is more costly and less efficient.

The entire purpose of predictive maintenance is to avoid reactive maintenance, a process that is typically unplanned and must be completed as quickly as possible.

Although it might sound complicated, predictive maintenance is relatively straightforward. There are three primary components:

• Real-time monitoring
• Analysis of monitored data
• Benchmarking inventory usage

You can then use this information to figure out when you need to perform maintenance on equipment. In general, companies also use software to help with this responsibility.

What Are Its Benefits?

There are plenty of benefits that your business will experience. Most notably, you can minimize the time that you need to dedicate to maintenance.

Additionally, you can also reduce the overall amount of downtime. Since even short periods of downtime could be notably costly, this is an invaluable perk.

Finally, you can minimize the cost of supplies and spare parts. This is due to the fact that you will have a full understanding of everything you need to repair certain equipment.

When handled correctly, predictive maintenance can both help keep your workers safe and maximize your ROI.

How Can I Integrate Into My Company?

To integrate predictive maintenance, you’ll need to determine how you will screen for issues. To clarify, you may need to perform routine inspections in your warehouse.

Or, you may need to use specialized tools in order to check for anomalies. Depending on your industry, the type of tools you work with will vary.

For instance, some businesses may utilize acoustic monitoring. This can help detect liquid, gas, or vacuum leaks.

Others might use infrared thermography. This process helps identify areas with excessively high temperatures within your equipment.

There’s plenty more that you need to understand about predictive maintenance. You can discover more here on this page to learn key information.

Predictive Maintenance Should Never Be Neglected

In some cases, it can mean the difference between your operations running smoothly and experiencing a contingency. As long as you implement predictive maintenance appropriately, you shouldn’t encounter issues in the future.

Want to learn more useful info that can help you out in the future? Be sure to check out the rest of our blog.